Engineering Solutions in Material Handling and Structural Design

For an engineering consultancy, the journey to innovation meant taking on a series of ambitious projects in material handling and structural design. Their challenge was to design a wagon unloading system, optimise port handling operations, enhance a university lab test platform, and conduct advanced research on material flow dynamics using simulation techniques. It was a multi-faceted approach to solving some of the most complex issues in mechanical and structural engineering.

The consultancy had expertise in areas like rail wagon system design, port handling operations, and seismic test platform dynamics. Yet, they aimed to go beyond this, improving on existing technologies and creating new solutions. They set out to enhance wagon unloading systems, optimise port handling processes, and design a seismic test platform with minimal vibration transmission—all while ensuring safety and efficiency.

But the road was not straightforward. They faced uncertainties in predicting dynamic loading conditions, selecting appropriate drive system components, ensuring system safety during seismic events, and accurately modelling complex material interactions. Through advanced modelling and simulation techniques, they tackled these challenges head-on. Detailed simulations helped analyse load scenarios, refine design elements, and validate system safety, while high-fidelity DEM simulations were employed to understand granular flow behaviour.

These projects led to the successful development of advanced engineering solutions in material handling and structural design. By overcoming complex challenges, the consultancy not only advanced their own capabilities but also contributed significantly to the field. Our guidance in the R&D tax relief process ensured they received recognition for their efforts, enabling them to continue their journey of engineering excellence.